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I believe many users have difficulty choosing between a magnetic drive pump and a diaphragm pump. In the final analusis, it is caused by an unclear understading of the differences, advantages and disadvantages between. In this regard, we Vector Magnets analyzes on the differences between magnetic drive pumps and diaphragm pumps.
1. Difference
The difference between magnetic drive pumps and diaphragm pumps is reflected in
all aspects, such as working principle, transportation characteristics, pump
manufacturing cost, structural design, performance parameters, etc., mainly
reflected in:
1. The driving modes of the two are different. The magnetic drive pump is
magnetically driven, while the diaphragm pump has two modes: electric and
pneumatic. At present, pneumatic drive is the mainstream.
2. The flow rate of the magnetic drive pump is small, the operation is smooth,
and there is no pulse. The diaphragm pump has a larger flow rate, which can
reach 60 cubic meters/hour. The magnetic drive pump has a slight shear on the
material, while the diaphragm pump has no shear, but there is an obvious pulse
at the outlet.
2. Product features
Next, we will introduce the characteristics of the two pump products:
magnetic drive pump and diaphragm pump:
Diaphragm pumps: Mainly pneumatic pumps, which can also be equipped with
motors to improve performance. Compared with magnetic drive pumps, the internal
structure design is simpler, so it has a lower failure rate. Its performance
parameters and leakage prevention level are weaker than those of magnetic drive pumps. However, both the durability and ease of use of the equipment are much
higher. Compared with magnetic drive pumps, which require frequent attention to
operating parameters, diaphragm pumps have reassuring automatic protection
functions. In the event of medium flow interruption, overload operation,
blockage, etc. Under unexpected working conditions, the pump body is rarely
damaged, and it has better medium adaptability than magnetic drivepumps.
Magnetic drive pump: It is composed of a centrifugal pump body and a magnetic
coupler. It is significantly different from the motion trajectory of a transfer
motor water pump. It uses magnetism to complete kinetic energy transfer without
producing mechanical friction, so it has a higher service life and superior
safety. , which can effectively prevent medium leakage. Its performance
parameters are slightly lower than centrifugal pumps of the same caliber, but
higher than pneumatic diaphragm pumps. It has weak adaptability to media and
mainly transports pure water media, including corrosive liquids.
3. Advantages and Disadvantages
1.Diaphragm pump
Advantages:
①Can be used to transport fluids with relatively unstable chemical
properties.
② In the processing of hazardous and corrosive materials, the diaphragm
pump can completely isolate the materials from the outside world.
③The diaphragm pump is small and easy to move, does not require a
foundation, occupies a very small area, is easy and economical to install, and
can be used as a mobile material transfer pump.
2. Disadvantages:
①The outlet pressure cannot exceed 8.4 kg.
② There is a pulse at the outlet.
③The flow rate is between 1 and 60 tons, which is smaller than traditional
pumps.
④ The medium is prone to precipitation and crystallization during
transportation. In this case, it is necessary to clean up and drain the liquid
in the pump in time.
2.Magnetic drive pump
Advantages:
1. Since the transmission shaft of the magnetic drive pump does not need to
penetrate the pump casing, it uses the magnetic drive field to drive the internal
magnetic rotor through the magnetic field and the thin-walled isolation sleeve
to drive the internal magnetic rotor. Therefore, the leakage channel of the
shaft seal is fundamentally eliminated and complete sealing is achieved.
2. The magnetic drive pump has overload protection when transmitting power.
3. In addition to the high requirements on the magnetic materials and
magnetic circuit design of the magnetic drive pump, the other technical requirements
are not high.
4. The maintenance and repair workload of the magnetic drive pump is
small.
Disadvantages:
1. High alignment requirements.
2. If the inlet material is not clean, it is easy to wear the inner
magnetic cylinder and isolation sleeve.
3. The material requirements for the isolation sleeve of the magnetic drive pump
are relatively high.
4. The magnetic drive pump is not allowed to run dry without material.
5. The efficiency of magnetic drive pump is lower than that of ordinary
centrifugal pump.
6. The price is relatively expensive.
7. Limitations on the scope of use: The magnetic drive pump has requirements on
the operating environment temperature, motor temperature, maximum working
pressure, medium density and particle size of the pump in the working
environment.
8. After long-term use, even if the mechanical parts are not damaged, it
may still be unable to be used due to the weakening of the magnetic force.
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